Hilmor 1964041 Deluxe Compact Swage Tool Kit gives you the grunt to swage up to 2-1/8″ and the finesse to swage ¼″ without splitting — in a compact, pistol-grip body that works one-handed. It’s a fair dinkum time-saver for HVAC/R techs chasing clean joins and fewer fittings.
Key features & trade benefits
- Hydraulic, one-hand operation — lever and release button make tight-area swaging simpler and faster on ladders and in plant rooms.
- Power + control — capable of 2-1/8″ swages; precise on ¼″ without cracking, so you keep pipe integrity and avoid rework.
- Compact pistol design — fits where traditional swagers won’t; perfect under eaves and behind condensers.
- 10 expander heads (¼″–1-5/8″) + deburrer — cover common ACR sizes straight out of the case; less time back at the van.
- Picture-perfect swaging — select the right head, click on, pull the lever; repeatable results = fewer call-backs.
Why this kit matters on real jobs
You’re on a Sydney roof swap, wind picking up, and there’s bugger-all room behind the cowl. With the Hilmor’s compact body you set the head, one-hand the pull, and land a clean swage first go. No elbows, fewer brazes, quicker pressure test — then you’re off site before peak hour. She’ll be right.
Building out your tube-prep setup? Browse our Flaring & Swaging Kits for paired flare tools and cutters.
Pro tip
Cut square, deburr, and mark depth before every swage. A light lube on the mandrel helps in Brisbane humidity. If the tube is work-hardened, anneal the end first — less force, nicer finish. No worries.
Compatibility & system info
- Materials: ACR soft copper and annealed copper; suitable for common HVAC/R installs.
- Head sizes included: ¼″, 5/16″, 3/8″, ½″, 5/8″, ¾″, 7/8″, 1-1/8″, 1-3/8″, 1-5/8″. (Tool platform capable up to 2-1/8″ with the appropriate head.)
- Use cases: Join tube without couplings to reduce fittings and brazes; great in tight voids and retrofit work.
What’s included
- Swage body (hydraulic, pistol-grip)
- 10 × expander heads (¼″ to 1-5/8″)
- Pocket deburrer
- Carry case
Specifications
| Model / SKU | 1964041 (Deluxe Compact Swage Tool Kit) |
| Included head sizes | ¼″, 5/16″, 3/8″, ½″, 5/8″, ¾″, 7/8″, 1-1/8″, 1-3/8″, 1-5/8″ |
| Operating style | Hydraulic lever with quick-release (one-hand) |
| Dimensions (kit) | Approx. 416 × 83 × 311 mm (16.38 × 3.25 × 12.25 in) |
Specs and inclusions per manufacturer and HVAC Shop listing.
Warranty & returns
Backed by HVAC Shop’s standard policy. See Shipping & Returns.
FAQs
Does this kit include a 2-1/8″ head?
No — the tool platform can swage up to 2-1/8″, but this Deluxe kit includes heads up to 1-5/8″. Larger heads are separate.
Will it crack small tube?
Not when used correctly — the hydraulic action gives controlled force for ¼″ swages without splitting. Deburr and lube the mandrel for best results.
What else do I need?
A quality tube cutter and deburrer keep faces clean and square. See our recommendations below.
Related products
- Add a compact tube cutter — square cuts mean cleaner swages and easier brazing.
- Keep a deburrer in the pouch — remove burrs to stop splits and leaks.
- Pair with a quality flaring tool — for flare joints where specified.