This Brivis Pilot Lead Assembly (BS80021192) is a genuine replacement part designed specifically for Brivis HCCA621 gas ducted heaters. If your older Brivis system is struggling with intermittent ignition or a faulty pilot light, this assembly brings back reliable startups, keeping homes warm across the Australian winter.
Having pulled apart a few older Brivis units, I know how crucial a solid pilot assembly is for consistent performance. This is the direct fit solution you need to get that heater firing reliably again.
Best for: Brivis HCCA621 owners, HVAC technicians, gas appliance service teams, and competent DIYers with appropriate gas training.
Compatibility
- Specifically designed for Brivis HCCA621 gas ducted heaters.
- Direct replacement for Brivis Part Numbers: 80021192 and B021192.
If you're running a different model, check fittings and specs before ordering.
Features
- Genuine Brivis Part: Ensures factory-specified fit and performance for your heater.
- Complete Assembly: Includes both the pilot burner and lead for a straightforward replacement.
- Restores Reliable Ignition: Helps to eliminate common intermittent ignition faults.
- Maintains System Safety: Critical component for safe and controlled gas ignition.
What's in the Box
- 1 x Brivis Pilot Burner & Lead Assembly (BS80021192)
Using It on the Job
- Isolate Power and Gas: Before starting any work, ensure both electrical power and the gas supply to the heater are completely shut off and locked out.
- Access Heater Cabinet: Carefully remove the access panels to expose the burner assembly and existing pilot lead.
- Disconnect Old Assembly: Disconnect the electrical lead and the gas supply tube from the old pilot assembly. Note the routing for reinstallation.
- Remove and Install: Unfasten the old pilot burner from its mounting bracket and remove. Install the new Brivis Pilot Lead Assembly (BS80021192) in its place, ensuring it is securely mounted.
- Reconnect Services: Reconnect the gas supply tube and electrical lead. Ensure all connections are tight and secure, checking for gas leaks with an approved leak detection solution.
- Test Operation: Restore gas and power to the unit. Follow the manufacturer's instructions for restarting and test the ignition sequence multiple times to confirm reliable pilot light operation.
Limitations & Safety Notes
- Installation and service of gas appliances must only be carried out by a currently licensed gas fitter in accordance with AS/NZS 5601 and local regulations.
- Always ensure power and gas supplies are isolated before commencing work.
- This part is for Brivis HCCA621 models only. Use on other models may result in improper operation or safety hazards.
- Regularly check for gas leaks after any work on gas lines using appropriate leak detection methods.
Tradie Pro Tip
When you're swapping out a pilot assembly, take a moment to give the flame sensor and surrounding burner area a quick brush-down. Even small amounts of dust and corrosion can throw off ignition, so a little clean-up goes a long way to prevent call-backs.
Pair With
Pair with other Brivis Heating Spares like gas valves or control boards, and a quality gas leak detector for a complete and safe service.