Hilmor 1964041 Deluxe Compact Swage Tool Kit

Hilmor 1964041 Deluxe Compact Swage Tool Kit gives you the grunt to swage up to 2-1/8″ and the finesse to swage ¼″ without splitting — in a compact, pistol-grip body that works one-handed. It’s a fair dinkum time-saver for HVAC/R techs chasing clean joins and fewer fittings. 

Key features & trade benefits

• Hydraulic, one-hand operation — lever and release button make tight-area swaging simpler and faster on ladders and in plant rooms.
• Power + control — capable of 2-1/8″ swages; precise on ¼″ without cracking, so you keep pipe integrity and avoid rework. 
• Compact pistol design — fits where traditional swagers won’t; perfect under eaves and behind condensers.
• 10 expander heads (¼″–1-5/8″) + deburrer — cover common ACR sizes straight out of the case; less time back at the van.
• Picture-perfect swaging — select the right head, click on, pull the lever; repeatable results = fewer call-backs. 

Why this kit matters on real jobs

You’re on a Sydney roof swap, wind picking up, and there’s bugger-all room behind the cowl. With the Hilmor’s compact body you set the head, one-hand the pull, and land a clean swage first go. No elbows, fewer brazes, quicker pressure test — then you’re off site before peak hour. She’ll be right.

Building out your tube-prep setup? Browse our Flaring & Swaging Kits for paired flare tools and cutters.

Pro tip

Cut square, deburr, and mark depth before every swage. A light lube on the mandrel helps in Brisbane humidity. If the tube is work-hardened, anneal the end first — less force, nicer finish. No worries.

Compatibility & system info

• Materials: ACR soft copper and annealed copper; suitable for common HVAC/R installs.
• Head sizes included: ¼″, 5/16″, 3/8″, ½″, 5/8″, ¾″, 7/8″, 1-1/8″, 1-3/8″, 1-5/8″. (Tool platform capable up to 2-1/8″ with the appropriate head.)
• Use cases: Join tube without couplings to reduce fittings and brazes; great in tight voids and retrofit work.

What’s included

• Swage body (hydraulic, pistol-grip)
• 10 × expander heads (¼″ to 1-5/8″)
• Pocket deburrer
• Carry case

Specifications

Model / SKU	1964041 (Deluxe Compact Swage Tool Kit)
Included head sizes	¼″, 5/16″, 3/8″, ½″, 5/8″, ¾″, 7/8″, 1-1/8″, 1-3/8″, 1-5/8″
Operating style	Hydraulic lever with quick-release (one-hand)
Dimensions (kit)	Approx. 416 × 83 × 311 mm (16.38 × 3.25 × 12.25 in)

Specs and inclusions per manufacturer and HVAC Shop listing. 

Warranty & returns

Backed by HVAC Shop’s standard policy. See Shipping & Returns.

FAQs

Does this kit include a 2-1/8″ head?
No — the tool platform can swage up to 2-1/8″, but this Deluxe kit includes heads up to 1-5/8″. Larger heads are separate.

Will it crack small tube?
Not when used correctly — the hydraulic action gives controlled force for ¼″ swages without splitting. Deburr and lube the mandrel for best results. 

What else do I need?
A quality tube cutter and deburrer keep faces clean and square. See our recommendations below.

Related products

• Add a compact tube cutter — square cuts mean cleaner swages and easier brazing. 
• Keep a deburrer in the pouch — remove burrs to stop splits and leaks. 
• Pair with a quality flaring tool — for flare joints where specified.