Collection: Tube Expanders

HVAC Tubing Tools (Australia): Cut, Flare, Swage & Bend with Confidence

Get leak-free, spec-grade joins on copper and other soft metals. These HVAC tubing tools help you cut square, deburr clean, make true 45° flares/swages, and bend without kinks—so your install passes pressure and vacuum tests the first time. Built for Aussie conditions. Backed by local support.

Why Pros Choose These Tools

• Precision & strength: Spiral-free cuts, smooth deburrs and true 45° flares for airtight connections.
• Job-site tough: Trade-grade build and comfortable grips for daily HVAC/R and plumbing work.
• Speed & results: Less rework, fewer call-backs, better pressure/vacuum numbers.

Browse by Task (Benefit-Led)

• Cut square with pro tube cutters — straighter flare faces and cleaner seats.
• Deburr & ream edges — protect O-rings and flare seats from nicks.
• Flare & swage accurately — match SAE 45° specs for refrigeration lines.
• Expand tubing for slip joints — faster brazing, less filler rod.
• Bend copper cleanly — tight radii without flattening or wrinkling.

Flare vs Swage — When to Use Each

• Flare (SAE 45°): For serviceable, nut-and-seat joins (common on split-system line sets).
• Swage: For creating a female socket to slip over the next tube for brazing (clean, fast joins).
• Tip: Cut square, deburr inside and out, then flare/swage. Any burr = leak risk.

Quick, Leak-Free Workflow (4 Steps)

1. Cut: Use a stable tube cutter; advance feed slowly to avoid work-hardening.
2. Deburr: Ream I.D. and chamfer O.D. so the flare face seats perfectly.
3. Form: Flare to true 45° or swage to a snug slip fit; check for cracks or thin walls.
4. Bend: Match bend radius to tool shoe size; avoid flattening and ripple.

How to Choose the Right Tool

• Material & size: Confirm copper/soft alloy and your O.D. range (e.g., 1/4″–7/8″).
• Accuracy: Look for guides or stops that deliver true 45° flares and consistent swages.
• Serviceability: Spare cutting wheels, expander heads and flare cones available locally.
• Protection: Cases and guards so tools stay “van-proof”.

Pro-Picked Kits & Tools (Fast, Reliable Results)

Need smooth, spiral-free cuts on stainless and copper? The Imperial TC1010SP Tube Cutter keeps the cut straight and protects the feed screw—ideal before flaring.

Setting up both flares and swages on one job? The Imperial 275FSC Flaring & Swaging Kit delivers true 45° flares with matched swage adaptors, plus a cutter and case for site work.

Need tight 180° bends without kinks in soft copper? Try a calibrated lever bender from our Tube & Pipe Benders range for clean, repeatable curves.

Who It’s For

• HVAC/R technicians: Refrigeration lines, split-system installs, service & commissioning.
• Builders & contractors: Plumbing/heating runs that must be durable and leak-free.
• Facility & fit-out teams: Fast, repeatable joins with fewer hot-work constraints.

Why Buy from HVAC Shop

• Trusted by Aussie tradies
• Fast delivery Australia-wide
• Local advice, parts and support

HVAC Tubing Tools — Frequently Asked Questions

What’s the difference between flaring and swaging?

Flaring forms a 45° cone on the tube end to seal against a matching seat and flare nut. It’s common on split-system line sets where you need a serviceable joint. Swaging expands one tube end to create a female socket that slips over the mating tube for brazing. Choose flaring when the equipment specifies a 45° flare connection; choose swaging for permanent brazed joins. For either method, cut square, deburr inside and outside, and inspect the formed end for thin spots or cracks before assembly.

How do I get leak-free flares?

Start with a sharp cutter and slow, even feed to avoid work-hardening. Deburr the inside and chamfer the outside so the flare face seats perfectly. Use a 45° cone with proper stops and keep the face smooth; lightly oil the cone if the manufacturer allows. Tighten the flare nut with a torque wrench to the equipment specification. Pressure-test, then pull a deep vacuum and check for decay. Reject any flare that shows galling, splits, or paper-thin edges.

What sizes and materials do these tools suit?

These tools are made for soft copper and soft alloys used in HVAC/R. Typical ranges cover 1/4″ to 7/8″ O.D., but always confirm the tool’s stated capacity and your job’s requirements. Avoid flaring hard-drawn copper unless it’s annealed. For stainless or steel, only use cutters, flaring tools, and expanders that are rated for those materials. If you feel excessive force or see scoring, stop and reassess size, lubrication, and die selection before continuing.

Do I need a bender, or can I hand-bend?

For tight radii and consistent results, a tube bender is best. It supports the tube so the cross-section stays round, which keeps airflow and oil return healthy. Hand-bending can work on gentle curves, but it often flattens the tube, causes wrinkles, and stresses the copper. Match the bender shoe to the tubing O.D., follow the tool’s radius markings, and make small, steady pulls. If the bend starts to ovalise, back off and increase the radius.

What upkeep keeps tools accurate?

Good maintenance keeps results repeatable. Replace cutting wheels that skid or score. Clean flare cones, dies and expander heads; a tiny metal chip can ruin a joint. Lubricate moving parts where the maker recommends. Check handles, screws and guides for play, and tighten or replace worn parts. Store tools in a case to keep grit and knocks away. If results drift—thin walls, uneven flares, or poor swage fit—service the tool before the next job.